Logistics Tech Outlook

Equipment Depot
Championing Greener Material Handling

Follow Equipment Depot on :

Marc Terwilliger, Vice President, EQ Solutions, Equipment DepotMarc Terwilliger, Vice President, EQ Solutions
With electric-powered forklifts replacing their conventional counterparts, the material handling industry is in the middle of a transformation. Pivotal to this shift is lithium-ion (Li-ion) battery technology, which is being widely adopted across the sector. Advantages like streamlined charging opportunities, a superior power supply, and an eco-friendly approach make it a reliable way for businesses to align operations with sustainability goals, and pave the way for long-term cost savings with fewer change-out.

Driving Li-ion adoption within manufacturing, warehousing and distribution facilities is Equipment Depot, America’s largest independently operated material handling and rental equipment source. Spanning more than 50 locations across the U.S., the company is the leader in helping businesses shift from traditional, lead-acid batteries toward more advanced Li-ion technology.

The Industrial Shift to a More Reliable Source of Power

Currently, Li-ion accounts for roughly 20 percent of the material handling market, with most forklift and truck OEMs still relying on lead-acid batteries. This paradigm is set to shift, as Li-ion is projected to establish a 50 percent market share over the next five years.

The rationale behind this transition is grounded in the proven durability and longevity of lithium batteries, which offer lifespans that are twice as long as traditional offerings. This translates to reduced maintenance, enhanced safety and cleaner operations—a trifecta of sought-after benefits.

Li-ion batteries also boast superior ease of maintenance, eliminating time-consuming tasks, such as watering, and potential hazards, like exposure to toxic fumes. Reduced labor for weekly maintenance directly contributes to a greater return on investment (ROI), and improved operational maintenance and lifecycle (OML) calculations. Li-ion batteries consist predominately of recyclable minerals, such as cadmium, cobalt, nickel and iron phosphates. That means less lead in use, helping businesses better align with green initiatives

Combining Innovation and Expertise

The cornerstone of Equipment Depot’s approach to Li-ion adoption is customization. Its batteries are versatile and can be easily tailored for a broad spectrum of energy-intensive applications.

“Regardless of whether they use internal combustion or lead-acid batteries to power their warehousing processes, we approach every engagement with a comprehensive understanding of client needs. We craft a highly consultative approach often focused on peak seasons to ensure optimal uptime,” says Marc Terwilliger, vice president of EQ Solutions, Equipment Depot.

Closely collaborating with customers from the start, Equipment Depot follows a holistic and vendor-agnostic methodology to design forklift batteries and chargers that optimize energy consumption. This process begins with a site survey to evaluate energy needs, followed by a power study using specialized monitors for real-time data on how, when and at what energy levels forklifts operate.

Powered by this data-driven approach, Equipment Depot designs Li-ion solutions capable of delivering maximum efficiency and cost-effectiveness across diverse customer applications.

“Our process of engaging with clients is highly customized and typically involves a one-on-one approach powered by a growing team of dedicated professionals,” says Joe Trovero, director of power sales.


Regardless of whether they use internal combustion or lead-acid batteries to power their warehousing processes, we approach every engagement with a comprehensive understanding of client needs. We craft a highly consultative approach often focused on peak seasons to ensure optimal uptime

Believing that a one-size-fits-all mindset is counterproductive, Equipment Depot presents various options to every customer, including lithium-ion, lead-acid, and even alternative technologies like thin plate pure lead (TPPL). Ultimately, its meticulous attention to detail allows clients to glean insights into future plans, particularly in the context of implementing new technology.

This evolution is often gradual, occurring over many years, making it essential to address the varying lifecycles of lead-acid batteries. Fast-charge, lead-acid batteries typically last about three years, while opportunity charging techniques can extend the run time of conventional batteries by an additional four to five years. This leaves most material handling companies with fleets comprising vehicles at different stages of their life and battery cycles.

When a business has a fleet of trucks, a comprehensive implementation plan becomes essential. As the transition from conventional sources to Li-ion batteries occurs, it is crucial to understand whether the client envisions expanding their business practices.

They may plan to introduce a third shift or expand their building to add more square footage. These expansions require careful consideration of ampere-hour throughput to accommodate increased demand. Recognizing the significance of this information, Equipment Depot prioritizes secure and efficient data gathering to devise a holistic plan that aligns with client specifications.

A Profound Impact on Operational Efficiency

Equipment Depot was recently approached by a discerning client grappling with optimizing their forklift fleet’s energy efficiency. Operating on four-year leases, their vehicles required costly charger replacements at each renewal. However, due to time constraints, the client sought a quicker response and quote—an approach that often results in best-guess scenarios that may create unrealistic expectations. In contrast, Equipment Depot’s proposal prioritized a tailored methodology that evaluated the client’s needs and specifications before starting the project. “Providing a customer with a solution without physically inspecting their facility is not Equipment Depot’s preferred approach,” says Joe Trovero, director of power sales. “Instead, we harness cellular loggers and swiftly install them in client facilities to gain a comprehensive understanding of their energy dynamics, and propose an alternative, forward-thinking solution within two weeks.”

  • Providing a customer with a solution without physically inspecting their facility is not Equipment Depot’s preferred approach. We harness cellular loggers and swiftly install them in client facilities to gain a comprehensive understanding of their energy dynamics, and propose an alternative, forward-thinking solution within two weeks

By deploying custom lithium batteries, Equipment Depot is able to supply power for custom and multiple lease terms which greatly reduces ownership costs and adds to the overall return on investment. At the end of the lease term of their equipment, the customer could transfer the Li-ion technology to their new forklifts without purchasing new charger and batteries. Despite the increased cost of the advanced lithium solution, amounting to 14 percent (about $4,000), the implementation eliminated the need for successive charging and maintenance.

In fact, for Equipment Depot’s customer, the modest investment translated into substantial energy savings of up to $26,000 per truck during the second leasing round. Fueled by innovation and technical expertise, this success continues to bring significant energy savings and operational advantages. It also exemplifies Equipment Depot’s commitment to pushing the boundaries of forklift fleet management through an end-to-end approach.

In an era where sustainability, innovation and customer-centricity reign supreme, Equipment Depot is a trailblazer reshaping the material handling landscape with an unshakable commitment to a greener, more efficient future.

Equipment Depot News

Equipment Depot Becomes an Early Adopter of AWS Supply Chain in the Material Handling Industry

Equipment Depot, the leading independently operated material handling and equipment rental source in the United States, proudly declares its pioneering implementation of AWS Supply Chain technology within the material handling industry. This innovation aims to enhance supply chain visibility, enabling quicker, more informed decisions to effectively address client needs across the nation.
As a groundbreaking move, Equipment Depot has been chosen by Amazon Web Services, Inc. (AWS) to adopt their cloud-based application, AWS Supply Chain. This adoption marks a significant milestone as Equipment Depot becomes an early adopter in the material handling realm, leveraging AWS Supply Chain's capabilities to heighten supply chain visibility. The goal is to facilitate swifter, more informed decision-making processes that mitigate risks and reduce operational costs. Specifically, this initiative will prioritize optimizing Equipment Depot's $22 million parts inventory.
“We have over 50 branches covering 3000 miles, plus 850 technicians; the AWS Supply Chain technology will provide machine learning (ML) technology capable of anticipating low parts inventory and OEM delays and reallocating parts to multiple branches and service fleets with real-time forecasting.” According to Joakim Langkaas, Director of Operations at Equipment Depot, “AWS Supply Chain automatically combines and analyzes data across multiple platforms, finding trends and quickly taking inventory rebalancing actions. We are pleased to include the AWS Supply Chain technology in our overall digital transformation strategy.”
AWS Supply Chain represents a cloud-based solution that consolidates data and offers actionable insights powered by machine learning (ML). It incorporates built-in contextual collaboration and facilitates demand planning. This application seamlessly integrates with current enterprise resource planning (ERP) and supply chain management systems, eliminating the need for re-platforming, initial licensing fees, or enduring commitments. AWS Supply Chain's primary objective lies in enhancing data-driven supply decisions by harnessing sophisticated algorithmic capabilities through a user-friendly and intuitive interface.

Equipment Depot Announces Best Safety Record in Company History

Equipment Depot, a leading U.S. provider of multi-brand material handling products and integrated solutions, celebrates June 11th, National Forklift Safety Day, by announcing its best safety record in company history.
HOUSTON -Equipment Depot, a leading U.S. provider of multi-brand material handling products and integrated warehouse solutions, celebrates June 11th, National Forklift Safety Day, by announcing its best safety record in company history.
June is National Safety Month, and Equipment Depot is celebrating this historical achievement. Safety is part of the company's daily work operations and culture. This dedication is reflected in the company's safety record, which is more than 3x lower than the industry's average Total Recordable Incident Rate (TRIR) of 3.9. Equipment Depot's 'safety-first' mission is to establish safe work practices at every level within the organization. Equipment Depot consistently invests in safety programs, empowering employees to recognize and mitigate risks.
Jonathan Pledger, Vice President of Human Resources and Safety & Training at Equipment Depot, conveyed that safety is at the heart of everything Equipment Depot does. "We are the company we are today because of our dedication to our 'safety-first' mission. For an 85-year-old company to reach this level confirms that our team members actively strive to create a safer work environment for themselves and others—and I can't be prouder."
Over the years, Equipment Depot's Total Recordable Incident Rate (TRIR) has been consistently better than the industry average. This year's TRIR netted out at 1.27.
Jonathan continues, "Our people are at the heart of our company. That's why we have a motto: make sure people go home the way they came to work. The health, safety, and well-being of our staff and their families, and our customers have always been and will continue to be our top priority. We look forward to celebrating this achievement throughout the company on June 11th."

Top 10 Warehouse Management Solutions Companies - 2023

Company
Equipment Depot

Management
Marc Terwilliger, Vice President, EQ Solutions and Joseph Trovero, Director of Power Sales

Description
Serving local communities since 1939, Equipment Depot is America’s leading independently operated material handling and equipment rental source with 50+ locations across 3,000 miles. Its team of dependable, helpful, driven, and accountable people is dedicated to providing the best service possible. The company’s commitment to service is backed by its one-of-a-kind Performance