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Even issues beyond your cold storage facility's immediate control, such as receiving damaged cargo, can significantly influence profitability. In cold chain logistics, shipments might have various issues, such as broken products or exposure to improperly warm temperatures in the trailer.
Fremont, CA: Companies in the cold chain industry have spent decades perfecting the intricate network that transports cargo and products safely from the cold storage facility to their final destination. However, as with any industry, there are difficulties that, if not addressed, can result in significant safety and financial ramifications.
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While every business's obstacles appear endless and often unique, below are five of the most prevalent cold chain challenges you'll experience in industrial and cold chain storage.
Damaged Cooler/Freezer Doors
One of the most prevalent issues encountered in cold storage facilities is damaged cooler and freezer doors. The immediate effect of damaged freezer doors is that they cannot hold the specified temperature, which is significant because that is their primary function.
Specific freezer door designs actively prevent damage caused by loading machines. Look for freezer doors with strong seals and impact resistance that will snap back onto the tracks if hit by a forklift. The door commander, which comes with every cooler and freezer door purchase, keeps track of the number of times a door opens and closes (due to forklift hits or false activations without a target pass-through).
Smart Data & Analytics analyzes data tracked by the door commander. It provides in-depth evaluation and suggestions for improving certain frequent events to save energy while maintaining security and safety at your organization.
If not handled, the immediate result of corrosion to these cold storage industrial doors is damaged food. Still, it can also lead to other typical difficulties in the cold chain, affecting worker safety, consumer safety, and, ultimately, business relationships and your bottom line.
Condensation
Condensation buildup in coolers and freezers is a prevalent concern in facilities that use cool and warm procedures. If a product transitions from one temperature to another too quickly, it may produce excessive moisture. This can result in both slick surfaces that endanger workers and product adulteration that risks customers' health.
One of the most effective ways to reduce and control condensation on food items is to employ instruments such as HVLS fans to create air movement in the facility, which helps regulate humidity levels and airflow.
Excessive Heat Exposure
Sometimes, the issue arises before the temperature-sensitive product reaches the freezer or cooler. Prolonged exposure to warm outdoor temperatures when loading and unloading is a typical concern that can destroy temperature-sensitive foods, medications, and other commodities.
Implementing a drive-through dock layout with a strong loading dock seal can help avoid this cold chain issue by keeping the product away from outside heat, reducing the safety risks associated with temperature fluctuations for sensitive products.
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