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Post-pandemic consumer spending will require manufacturers and warehouse owners to expand.
FREMONT, CA: Industrial automation, which includes automated material handling systems, provides industrial facilities with a flexible means of enhancing efficiency and delivering improved service.
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Many key performance indicators are used to determine the productivity of industrial facilities (KPI). These critical performance indicators include the overall equipment effectiveness (OEE) ratio, machine utilization, and throughput. As the following examples demonstrate, implementing automated material handling systems can improve the bulk of the KPIs used to measure productivity.
Increased adoption of Industry 4.0 business models indicates that the industrial sector continues to grasp the advantages of industrial automation and process optimization. In the following methods, automated material handling systems can increase productivity:
More efficient use of machines
Inadequate material handling has a detrimental impact on production flow and the rate at which materials are delivered to workstations, reducing machine usage times. Vacuums do not allow shop floor equipment to operate. Multiple interdependent procedures provide the machine with the required tool heads, materials, and data.
Automating material handling systems decreases human error and removes shop traffic that impedes material delivery, eliminating downtime caused by inadequate material flow or handling. Getting supplies and tools to the appropriate workstations ensures that equipment functions appropriately throughout its work cycles and that operators have the tools required to manufacture components.
Decreased operational expenses
The overall cost of manufacturing or warehousing includes the energy used to move materials around the shop floor and the energy consumed by material handling devices. Hand carts consume minimal energy; however, increased shop floor traffic might result in accidents or delivery delays, increasing the cost of manufacturing. Forklifts are also responsible for the majority of workplace safety occurrences. In addition, they consume a substantial quantity of energy.
Automated material handling systems, such as motorized guided vehicles, are industrial automation solutions capable of transporting high loads, unlike manual carts, and consuming less energy than forklifts. Additionally, automated material handling systems cut the labor costs associated with manually transporting products around the production floor. The Bureau of Labor Statistics reports that order pickers and operators of material handling equipment earn roughly $20 per hour. Despite the initial cost of purchasing an AGV, an AGV working three shifts will be more cost-effective than paying three full-time operators.
Contributing to Lean manufacturing efforts
Lean manufacturing aims to eliminate waste at each stage of the production cycle, resulting in greater throughput. Implementing industrial automation to automate material handling increases the efficiency of the material handling process. The capacity of automated material handling systems to precisely adhere to operational schedules and ensure products arrive on time is one example.
An improved material handling method reduces waste in sectors with perishable raw materials. For instance, the food and beverage industry relies on perishable raw materials that can be conserved using an automated material handling system. The stability brought about by automation assures correct handling, hence minimizing scuffing or damage when handling delicate materials. Implementing a just-in-time material transportation system saves shop floor wait times and waste expenditures.
Decongestion of the manufacturing floor
Transporting materials and tools around the factory floor produces unscheduled downtime since supplies take longer to reach their destination. As heavy equipment follows a predetermined course across the factory floor, deploying an automated material handling system decreases shop floor traffic. Providing employees and machinery with the necessary tools promptly increases production.
Diminished consequences of labor shortages
As older personnel retire, the manufacturing sector is through a period of upheaval. Younger generations expected to replace older workers must find careers in the business appealing enough for them to pursue. This has resulted in a labor scarcity that must be addressed if factories are to increase their production levels.
Industrial automation is a means of mitigating the negative consequences of an aging workforce and labor shortages. Automating the material handling process eliminates the requirement for transport operators and frees up the available operators' time. The freed-up hours can then be allocated to other critical tasks on the plant floor.
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